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Machine Learning Enhanced Process Simulation in Laser Pow­der Bed Fusion (LPBF) (LPBF)

Description

The project aims to develop and implement dedicated calibration procedures and parts that are tailored to critical applications of ABB and Sauber, to improve the accuracy of distortion predictions for specific components. Machine learning is then used to enhance simulations also beyond the calibrated regime. This accuracy and flexibility are essential for the successful compensation of arbitrary geometries in industry.Process simulation-based distortion compensation will be implemented to improve the productivity and profitability of Laser Powder Bed Fusion (LPBF) and to reduce lead times. Dedicated calibration procedures will be developed and enhanced by Machine Learning methods for generalized applicability.

Key Data

Deputy Projectlead

Project team

Sven Düzel, Bianca Egli, Matthias Huber, Vasilios Katselas, Ibrahim Kuon, Maurus Sonderegger

Project partners

ABB Schweiz AG; Sauber Engineering AG

Project status

completed, 08/2021 - 07/2024

Funding partner

Innosuisse Innovationsprojekt

Project budget

690'307 CHF